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Productivity improvement Product List

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Improvement of productivity in the filtration process

Improve productivity! Enhance the workability of filter replacement for difficult-to-handle liquids such as slurries and adhesives!

Do you have concerns such as "Residual liquid adhering to the filtration container, making cleaning difficult" or "The need to respond to diverse user needs"? Our company offers a "Sealed Filter System" that addresses the hassle of filter replacement and the decrease in productivity due to increased downtime. We have a lineup of the "Sealed Filter System Soft Package" and the "CUNO(TM) CTG-Klean Sealed Filter System." This system significantly reduces downtime, increases the operational rate of filtration equipment, and improves productivity. 【Features】 ■ Workability: Simplification of the filtration container and reduction of cleaning time ■ Safety: Filter replacement can be done without contact with liquids, reducing the diffusion of odors from solvents and other substances ■ Quality Stability: Less adhesion of liquid residues to the filtration container, minimizing the risk of cross-contamination ■ Economic Efficiency: Reduction in the amount of cleaning solvents used for the filtration container *For more details, please refer to the PDF document or feel free to contact us.

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Abnormality Prediction AI for Pon Placement 'Factomate GUARD'

Easily implement AI-based anomaly prediction in environments where collecting abnormal data is difficult!

We would like to introduce our abnormality prediction AI, "Factomate GUARD," which we handle. Easily implement AI-based abnormality prediction in environments where collecting abnormal data is challenging. Additionally, we provide products that support the field, from production planning to successor development. 【Factomate Series】 ■Factomate SHIFT ■Factomate GUARD ■Factomate TAKT *For more details, please download the PDF or feel free to contact us.

  • Other production management systems
  • Productivity improvement

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[Data] Maximizing Productivity with Factory Automation (FA) × AI

What is the AI implementation strategy to double the effectiveness of FA products and optimize factories?

This document explains factory automation (FA) × AI. We provide detailed introductions to our AI products, such as the "AI Standard Equipped Production and Personnel Allocation Optimization Scheduler," "Work Analysis and Know-How Automatic Collection AI," and "Equipment Predictive Maintenance and Safety Management AI." Additionally, we include case studies, making it a useful reference when selecting products. Please download it and take a look. 【Contents (partial)】 ■ Is your factory in this situation? ■ Examples of inquiries we have received from customers ■ Why simply advancing FA has its limitations ■ How to maximize productivity by optimizing all elements ■ NEXTOPT optimizes factories with FA × AI *For more details, please download the PDF or feel free to contact us.

  • Production Scheduler
  • Other Consulting Services
  • Other services
  • Productivity improvement

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[FlexSignal Case Study] Automotive Parts Manufacturer

Case study of a productivity improvement project through understanding operating rates and stoppage factors!

We would like to introduce a case study where our "FlexSignal" and the optional Alarm were implemented at an automotive parts manufacturer with sales of 3 billion yen. The company was experiencing fluctuations in production volume due to a lack of understanding of operational status and factors causing downtime. To secure the planned production numbers, they were relying on overtime and holiday work, which led to worker fatigue and turnover issues. In response, we proposed "FlexSignal" as a common information interface to collect data of the same granularity from both new and old equipment, focusing on understanding operational rates. By grasping the operational status, including factors causing downtime, improvement activities became more active. 【Case Overview】 ■Before - Unable to grasp operational status, leading to a lack of production control. ■After - Increased production efficiency through active improvement activities driven by understanding the factors causing downtime. *For more details, please download the PDF or feel free to contact us.

  • Other security and surveillance systems
  • Other production management systems
  • Productivity improvement

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Trial available on a monthly subscription! How to get started with anomaly prediction AI.

Preventive maintenance realized through low-risk implementation with an initial cost of 350,000 yen and a monthly fee starting from 70,000 yen.

You can start with a monthly subscription while keeping initial investment low. Factomate GUARD continuously monitors equipment status and detects signs of trouble early. You can begin preventive maintenance while minimizing risks. For more details, please check the "Download Catalog" below.

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  • Productivity improvement

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High-precision anomaly prediction realized with multivariate time series data.

Technical explanation of a technology that integrates and analyzes data from multiple sensors to detect signs of anomalies.

Integrating and analyzing multiple sensor data to extract even subtle signs of anomalies. Factomate GUARD simultaneously achieves stable operation of equipment and improved maintenance efficiency. For more details, please check the "Download Catalog" below.

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  • Productivity improvement

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AI for predicting on-site anomalies to prevent production stoppages and accidents.

It's too late once an anomaly occurs; specifically calculate the economic effect of loss avoidance through prediction.

Capture signs before anomalies occur to avoid losses. Factomate GUARD analyzes anomaly precursors and supports stable operations and safety management on-site. It also concretely realizes economic effects and improvements in operational efficiency. For details, please check the "Download Catalog" below.

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  • Productivity improvement

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